Serving Recycling, Electrical Utility & Construction Industries Since 1919

Portable Bus Bar Tools

Easy to use tools for all in-plant & site work

Gensco offers a selection of small, easily portable hydraulic tools for cutting, punching and bending busbar. Ideal for field service work and in plant requirements.


BC-160 Hydraulic Busbar Cutting Tool


Capacity to: 1/2" x 6" (12mm x 160mm)
Vertical action guillotine cutter
High quality cutting tool for clean burr free cuts
V shaped blade goes cleanly into material
removing a small section.
Supplied with centring vice
Requires hydraulic pump of max 10000 PSI
Weighs approx 64 lbs


UCH Hydraulic Busbar Cutting Units


Designed for copper bars:
UCH-120 Capacity: 3/8" x 4-1/2" copper (10mm - 120mm)
UCH-200 Capacity: 5/8" x 8" copper (15mm - 200mm)

c/w MC centering vice for exact positioning
of bar through the blade to get square, accurate cuts without rough edges, c/w hydraulic work cylinder
Requires hydarulic pump of max 10000 PSI
UCH-120 weighs approx 80 lbs

UCH-200 weighs approx 112 lbs


UDH Hydraulic Bending Unit


Designed for copper bars:
UDH-120 Capacity: 3/8" x 4-1/2" copper (10mm - 120mm)
UDH-200 Capacity: 5/8" x 8" copper (15mm - 200mm)

Max angle 90 degrees
c/w FC electric limit switch
to set exact bend angle. Ideal for series
production. c/w hydraulic work cylinder
Requires pump of max 10000 PSI
UDH-120 weighs approx. 50 lbs
UDH-200 weighs approx. 110 lbs


BB-200 Hydraulic Busbar Bending Tool


Capacity to 1/2" x 6" (12mm x 160mm)
Basic vertical bending action
Angle measure at side of the tool
Requires hydraulic pump of max 10000 PSI
Weighs approx 25 lbs


BB-160 HYDRAULIC BUS BAR BENDER


Bending Capacity: 1/2" x 6" (160 x 13 mm)
Horizontal Bending Action
Output Force: 25 ton

Highlights:
Bending Angle Indicator
Two Interchangeable bending radius adaptors 8 and 15 mm
Adjustable Height Device to place workpiece in center of cylinder
Allows bending 45 – 120 degrees
Minimum bending step: 45 mm
Minimum U - Bend inner measurement: 70 mm
Minimum Z - Bend depth: 70 mm
Supplied with hydraulic cylinder
Carrying handle for easy portability
Requires hydraulic pump of max 10000 PSI
Weighs approx  88 lbs / 40 kgs


BB-160A HYDRAULIC BUS BAR BENDER


Bending Capacity: 1/2" x 6" (160 x 13 mm)
Horizontal Bending Action
Output Force: 25 ton

Highlights:
Two Interchangeable bending radius adaptors 8, 15mm
Automatic stop for controlled bending angle
Easy opening head
Adjustable Step Heights to place workpiece
Allows bending 45 - 120 degrees
Minimum bending step: 45 mm
Minimum U - Bend inner measurement: 70 mm
Minimum Z - Bend depth: 70 mm
Supplied with hydraulic cylinder
Carrying handle for easy portability
Requires hydraulic pump of max 10000 PSI
Weighs approx  88 lbs / 40 kgs


HYBN-120 BUS BAR BENDER


Bending Capacity:  1/2" x 4" (12 x 120 mm)
Max 90 degrees
Approx. 24T Force
Vertical acting hydraulic cylinder
Features 2 side parallel adjustable stops to center and position the bar
Scale for reading bend angle
Requires hydraulic pump of max 10,000 PSI / 700 BAR
Weighs approx 35 lbs / 16 kgs


HYBN-160 BUS BAR BENDER


Bending Capacity: 1/2" x 6" (12 x 160 mm)
Max 90 degrees
Approx 24T Force
Vertical acting hydraulic cylinder
Features 2 side parallel adjustable stops to center and position the bar
Scale for reading bend angle
Requires hydraulic pump of max 10,000 PSI / 700 BAR
Weighs approx 42 lbs / 18.8 kgs

* Option to flip open frame to remove bent material *


BB-200SP HYDRAULIC BUS BAR BENDER


Capacity: 5/8" x 8" (16mm x 200mm) 
Output Force: 25 ton
Horizontal bending action with swing open head

Three Interchangeable bending radius adaptors 8, 12 and 16 mm
Automatic stop for controlled bending angle

Adjustable step heights to place work piece
Allows bending 45 - 120 degrees
Min. U-bend inner measurement: 70mm
Min. Z-bend depth: 70mm
Supplied with hydraulic cylinder and handle
Requires hydraulic pump of max 10000 PSI
Weight: 100lbs / 45kgs


UPH Hydraulic Punching Unit


Designed for copper bars:
UPH-120 Capacity: 3/8" x 4-1/2" copper (10mm - 120mm)
UPH-200 Capacity: 5/8" x 8" copper (15mm - 200mm)

Suitable for punching holes in copper and aluminum,
max 5/8" thickness
Available punch sizes: 6 mm to 21 mm diameter
in 1 mm increments. c/w MESA adjustable
guide plate, for exact bar positioning for various
hole patterns, with scales in X & Y directions
c/w hydraulic work cylinder
Requires pump of max 10000 PSI
UPH-120 weighs approx. 53 lbs
UPH-200 weighs approx. 86 lbs


CH-70 Hydraulic Punching Tool


Basic Vertical Punch
Max thickness: 1/2" copper (12mm)

c/w 4 sets of round dies for 3/8", 1/2", 5/8" and 3/4" bolts
(10.5 mm, 13.8 mm, 17.0 mm, 20.5 mm diameter)
plus oval (slot) dies for 3/8", 1/2", and 5/8" bolts
(14 x 10 mm, 21 x 14 mm, 24 x 17 mm)
Throat depth: 110 mm 4-1/4" 35 ton force
Requires hydraulic pump of 10000 PSI / 700 BAR


SH-70A Hydraulic Bus Bar Punch


Capacity to: 3/8" / 10mm thickness 
Punching Force: Approx 34 tons
Throat Depth: 2.75” / 70 mm
Max diameter Hole: 21 mm / .82”
Forged C-Head for extra strength and long life
Single action cylinder requires pump of max 10,000 PSI / 700 BAR
Base stand for easy positioning
Handle for easy carrying
Supplied with 4 round punch/die sets
10.5 mm for 3/8” bolts, 13.5 mm for 1/2” bolts
17.5 mm for 5/8” bolts, 20.5 mm for 3/4” bolts
Requires hydraulic pump of max 10000 PSI
Weighs Approx 29 lbs. / 13 kgs


HSK 5010 AXIAL BENDER


Bender For Axial Bending Al and Cu Bus Bar

Special Features:
Equiped with limit switch anabling preset repeated bending
equipped with spacer insert for rototable handle (for bus bar up to 5mm)
equiped with adjustable bus bar width bracket

Width Range - 20 ÷ 50mm
Thickness Range - 3 ÷ 10mm
Bending Angle Range - 0° ÷ 90°
Pressure - 380 Bar
Weight - 93 lbs / 42kg


HGP 5010 LATERAL BENDER


Bender For Lateral Bending Al and Cu Bus Bar

Special Features:
Equiped with bending insert
Equipped with set of rollers (two supporting rollers, stamp with punch clamp) for bus bar thickness 5 and 10mm

Width Range - 20 ÷ 50mm
Thickness Range - 5 ÷ 10mm
Bending Angle Range 0° ÷ 90°
Pressure - 630 Bar
Weight - 108lbs / 49 kg


HGD 125 Hydraulic Bending / Punching Tool


Capacity: 3/8" x 4-7/8" (10 x 125 mm)

Includes 8.5, 11, and 13 mm round punch sets (more available)
Tool can be used standing vertically or horizontally
Equipped with rulers for positioning hole punch
Optional electric limit switch for bending measurement

Requires pump of max 10,000 PSI / 700 BAR


BS 160 COMBI Bending & Punching Tool


Combination Bus Bar bender with punching capability
Max thickness bend/punch 1/2" x 6" (12mm x 160mm)
c/w Horizontal hydraulic cylinder, manual stroke control
Supplied with 9.0, 11.0 and 14.0 mm round punch/die sets
for 5/16" - 1/2" bolts
Quick conversion between bending and punching
Slide adjustment system with scale for exact
hole punch position
Adjustable step heights for bending position
Easily portable for field use
Large selection of available punch/die sets
Requires hydraulic pump of max 10000 PSI


Distributor Valves & Hydraulic Pumps


hydraulic three way valve for busbar tools
hydraulic pump and three way valve for busbar tools

GENSCO carries a complete line of hydraulic accessories to power your work tools.  From manual foot operated to electric power packs, we have the equipment you need. 

The 3-Way Distributor Valve with 3 hose sets and fittings
allows the use of a single pump to operate up to three work areas (Cutting, Punching, Bending). A manual valve directs oil flow from pump to each area as required (Not suitable for simultaneous operation).

Hydraulic Pumps for use with all the above tools. Manual (hand/foot operated) or 115 volts single phase, max 10,000 PSI with foot pedal or hand pendant control, with hose and disconnects.