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Granulators and Separators



GUIDETTI SINCRO & WIRE PRO Systems
A Complete solution for processing your scrap wire

The "SINCRO" plants have been designed to be able to recycle electric cables by grinding cable and dry-separating copper or aluminium from plastic, rubber and waste. They are fully soundproofed and can be equipped with auxiliary equipment like pre-shredders, transport conveyors and de-dusting system.

1. Sincro EKO series.  An affordable selection of models that are designed to process common insulated cu. or al. wires containing a very small volume of light waste material.
2. Sincro "C" series. A selection of models that are designed to process all types of insulated cu. or al. wire/cable.  These systems can be sold with/without pre-shredders, transport conveyors & self-standing dust and waste filtration systems.
Processing up to 2,000lbs/hour
3. Sincro "MILL" series. A selection of models that are designed to process a variety of conductor sizes witout the need of presorting. Three levels of separation including heavy chops, small chops and waste.  hese systems can be sold with/without pre-shredders, transport conveyors & self-standing dust and waste filtration systems.  Processing up to 2,500lbs/hour

Guidetti WIRE PRO Processing Systems:
4. WIRE PRO processing systems
,  A selection of component systems designed to process all types of insulated cu. or al. wire/cable simultaneously regardless of diameter, conductor size or content. These systems include various stages of pre-shredding, refining mill, volume control, separation & dust and waste aspiration system, etc.  Processing up to 4,000lbs/hour

Machinery Highlights:
► Mounted on common steel base for easy portability.
Easy to move, place and install.
► A choice of screen sizes (granule size) depending on material starting at 2mm
► Small dimensions with low power requirements
► Install anywhere: Fully soundproofed enclosure and dust collection system
► Easy and rapid maintenance
► No extra handling of material:  Granulated material can be automatically transported by conveyors
► Increase your throughput and handle a wider range of material by incorporating a pre-shredder before your machinery


Click Here for Sample Video 1
Click Here for Sample Video 2




SINCRO 315 E
Complete Granulator & Separator

Rated for – Depending on screen size
80-225 lbs. per hour (40-100 kgs/hour)
of pre-processed material
317mm long granulator rotor x 170mm diameter
(12.5” long x 7” diameter)
Standard Filter Bag House System for light dust waste. Auto frequency drive control for air adjustment & power
Supplied with 2 sets of screens
AVAIL GRID/SCREEN DIA. 2mm - 8mm sizes
Spare part kit including set of fixed and rotating blades, bolts, etc…
Dimensions: 44" x 52" x 68" (1100x1300x1710mm)
Weight: 1500 lbs / 680 kgs
10HP - 460V three phase standard (transformers available)

* Production on the above plant is based on processing copper wire with 55% yield through a 5mm screen. Aluminum wire will be slightly less.


Click here for video of this machine!




SINCRO 415 (E or C)
Complete Granulator & Separator

Rated for – Depending on screen size
330-440 lbs. per hour (150-200 kgs/hour) 
of pre-processed material
450mm long granulator rotor x 250mm diameter
(18” long x 10” diameter)
“EKO” - Standard Filter Bag House System for dust waste
“C” – Self-Standing automatic activation dust removal system and filtration system

Auto frequency drive switch for air control & power
Supplied with 2 sets of screens
AVAIL GRID DIA. 2mm to 10mm holes
Spare parts kit including set of fixed and rotating blades, bolts, etc
Dimensions: 80" x 50" x 78" (2015x1300x1960mm)
Weight: 2600 lbs / 1180 kgs
15HP - 460V three phase standard (transformers available)
* Production on the above plant is based on processing copper wire with 55% yield through a 5mm screen. Aluminum wire will be slightly less.


Click here for video of this machine!




SINCRO 530 (E or C)
Complete Granulator & Separator

Rated for – Depending on screen size
660-880 lbs. per hour (300-400 kgs/hour)
of pre-processed material
500mm long granulator rotor x 300mm diameter
(20” long x 12” diameter)
“EKO” - Standard Filter Bag House System for dust waste
“C” – Self-Standing automatic activation dust removal system and filtration system

Auto frequency drive switch for air control & power
Supplied with 2 sets of screens
AVAIL GRID DIA. 2mm - 10mm holes
Spare parts kit including set of fixed & rotating blades, bolts, etc…
OPTIONAL:  Granulator Cooling System
REQUIRES PRE-SHREDDER TO MEET RATED CAPACITY***
Dimensions: 105" x 60" x 96" (2650 x 1500 x 2420mm)
Weight: 3960 lbs / 1800 kgs
30HP - 460V three phase standard - transformer available
* Production on the above plant is based on processing copper wire with 55% yield through a 5mm screen. Aluminum wire will be slightly less.


Click here for video of this machine!
Click here for video of this machine!




SINCRO 950 C
Combination Granulator & Separator for Cable

Rated for – Depending on screen size
1500-1800 lbs. per hour (680-800kgs/hour)
of pre-processed material
900mm long granulator rotor x 400mm diameter
(36” long x 16” diameter)
Supplied with 2 sets of screens
AVAIL GRID DIA. 2mm, 3mm, 4mm, 5mm,
6mm, 8mm, 12mm, 14mm
Spare parts kit including set of fixed
and rotating blades with bolts, etc…
“C” – Self-Standing automatic activation dust removal system and filtration system
Auto frequency drive switch for air control & power
REQUIRES PRE-SHREDDER TO MEET
RATED CAPACITY***
Dimensions: 111" x 67" x 100"
(2800 x 1700 x 2540mm)
Weight: 6160 lbs / 2800 kgs
65HP - 230/460V three phase
* Production on the above plant is based on processing copper wire with 55% yield through a 5mm screen. Aluminum wire will be slightly less.


Click here for video of this machine!
Click here for video of this machine!




SINCRO MILL Processing System
Mill models 315, 415, 530

The New compact SINCRO MILL Processing System (for a small-large processors of all types of wire and cable)
This new technology allows for the simultaneous processing of rigid to small fine cable & wire without the need of pre-selection or pre-sorting.  The Mill is a fully integrated system that includes a primary infeed granulator, a zig-zag separator for heavy chops, a secondary refining mill for all wire and a vibratory separation table. Thick metal coming from plugs, connectors, rigid copper wires, are separated directly by way of the zig-zag, while very thin cables are further reduced in the refiner, improving the quality of separation and reducing the loss of fine metal or shavings in the plastic. Clean chop leaves the machine in one direction where lighter waste is moved away from the machine by way of an adjustable air control system.  Light dirt and waste is extracted by a self-standing dust collector.  An additional aspiration system is added to recover any fine metal.  Metal recovery for this system is guaranteed to be nearly 100%.  A dust control and collection system is included with all Sincro Mill systems






PMG Cable Shredder
Single Shaft Wire and Cable Shredders

PMG models are completely integrated single shaft shredding machines designed for the volumetric reduction of wire and cable.  Exclusive incline design features a unique gravity feed c/w hydraulic pushing ram feeding the high speed rotor. Rotary cutting blades with bolted in seats and fixed blades help produce uniform sized material for further processing with a granulation plant.  Hydraulic joint or clutch for increased performance and safety for the gearbox and shaft.  PLC control with auto start and stop modes communicate with any downstream equipment.  A variety of models to choose from:
All models include a standard spare parts kit including blades.
a) approx. 8 foot outfeed conveyor c/w magnetic head pulley at the top, slide chutes included
b) Integrated feed speed control
c) Optional: Magnetic Over Belt w/stand

 Download PMG Literature





WIRE PRO Processing Systems
WIRE Pro 1000, 2000 & 3000 lbs/hour

The Guidetti WIRE Pro series of processors are ideal for recyclers or operations where a combination of small wires are mixed with larger conductors. These systems have the capability to process different sizes of wire from ribbon wire up to 3” diameter cable. The WIRE Pro systems have various separation stages including; heavy copper chops, finer copper chops and tailings (waste material) in addition to light paper and fiber waste. The process works as follows; wire is dumped into a pre-shredder where the material is sized to <30mm (1") then conveyed and metered into the primary granulator where it is processed through a 4 or 5mm grid to separate the copper from the insulation, from the granulator the material passes through a Zig-Zag separator where heavier copper chops are removed and exits the system. The remaining material containing small diameter wire (still coated) is transported by air to an Impact refining mill (Turbo Mill) where the remaining copper is liberated from the coating. This material is then transported to the separation machine where the remaining copper is separated from the tailings/waste

Highlights Include:
:: Pre-shredder & Dosing
sys. to keep constant efficiency and no over-feeding of the granulator
:: Refining sys. for complete material uniformity
:: Air Separation sys., fully automatic with PLC control for various density separation
:: Self cleaning Dust Fltering & Collection systems
:: Total 50HP-100HP - 230/460 volt three phase


Click here to see this system in action




Vision Single Shaft Shredders

Vision Series shredder highlights include:
- High Speed Milling and shredding
- Low noise level and low power consumption
- Symmetry-rotating-blade-design, provides possibility for rotating blades 4 times
- Easy to operate,proven long life–span
- Hydraulic feeding system, easy adjustment of feeding speed and pressure for different materials
- Screen sizes for material uniformity,
standrad sizes 3/4" - 1" (19mm - 50mm)
- Easy screen adjustment and replacing with a Pneumatic buffer rod, unbolting brackets, reduces labour and and enhances safety


Click here to see the cable shredders




NT400 Conveyor with Magnetic Head Pulley
Suitable for Sincro 415E & 530E

The model NT400 conveyor with support frame and mobile castors is specially designed to work with our line of Sincro cable processing systems.

Approx. Dimensions:
Width:500mm / 20"
Length:4850mm / 190"
Height:270mm / 10.5"
Height assembled: 2510mm / 100"
Weight: 400kgs or 860 lbs
Installed power:
1 HP main motor w/variable speed integrated control

Options include: Magnetic overbelt magnet with supporting frame, Dosing conveyor with hopper for metering control.






NT11 Conveyor with Magnetic Head Pulley
Suitable for Sincro 950C

The model NT11 conveyor with support frame and mobile castors is specially designed to work with our line of Sincro cable processing systems.

Approx. Dimensions:
Width:600mm / 24"
Length:6340mm / 250"
Height:480mm / 19"
Height assembled: 2510mm / 100"
Weight: 700kgs or 1540 lbs
Installed power:
1 HP main motor w/variable speed integrated control

Options include: Magnetic overbelt magnet with supporting frame, Dosing conveyor with hopper for metering control.




 

   

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