Gensco Equipment - Portable Bus Bar Tools

BB-200 Hydraulic Busbar Bending Tool
Designed for copper bars to ½” x 6” (12 x160mm)

Basic vertical bending action
Capacity to ½" x 6" (12mm x 160mm)
Requires hydraulic pump of max 10000 PSI
Weighs approx 25 lbs

BC-160 Hydraulic Busbar Cutting Tool
Designed for copper bars to ½” x 6” (12 x 160 mm)

Vertical action guillotine cutter
Capacity to: ½" x 6" (12mm x 160mm)
High quality cutting tool for clean burr free cuts
V- shaped blade goes cleanly into material
removing a small section.
Supplied with centring vice
Requires hydraulic pump of max 10000 PSI
Weighs approx 64 lbs

CH-70 Hydraulic Punching Tool
Designed for copper bars to ½” (12 mm)

Basic Vertical Punch
Max thickness: 1/2" copper (12mm)
c/w 4 sets of round dies for 3/8", ½", 5/8" and ¾" bolts
(10.5 mm, 13.8 mm, 17.0 mm, 20.5 mm diameter)
plus oval (slot) dies for 3/8", ½", and 5/8" bolts
(14 x 10 mm, 21 x 14 mm, 24 x 17 mm)
Throat depth: 110 mm 4-1/4" 35 ton force
Requires hydraulic pump of 10000 PSI / 700 BAR

BS 160 COMBI Bending & Punching Tool
Designed for copper bars to ½” x 6” (12 x 160 mm)

Combination Bus Bar bender with punching capability
Max thickness bend/punch 1/2" x 6" (12mmx160mm)
c/w Horizontal hydraulic cylinder, manual stroke control
Supplied with 9.0, 11.0 and 14.0 mm round punch/die sets
for 5/16" – ½" bolts
Quick conversion between bending and punching
Slide adjustment system with scale for exact
hole punch position
Adjustable step heights for bending position
Easily portable for field use
Large selection of available punch/die sets
Requires hydraulic pump of max 10000 PSI
(manual/foot/electric)

BB-160A HYDRAULIC BUS BAR BENDER
Designed for copper bars to 1/2” x 6” (13x160mm)

BB-160- Horizontal Bending Action
Bending Capacity: ½” x 6” (160 x 13 mm)
Horizontal Bending Action
Output Force: 25 ton
Highlights:
Two Interchangeable bending radius adaptors 8, 15mm
Automatic stop for controlled bending angle
Easy opening head
Adjustable Step Heights to place workpiece
Allows bending 45 – 120 degrees
Minimum bending step: 45 mm
Minimum U- Bend inner measurement: 70 mm
Minimum Z –Bend depth: 70 mm
Supplied with hydraulic cylinder
Carrying handle for easy portability
Requires hydraulic pump of max 10000 PSI
Weighs approx 88 lbs / 40 kgs

BB-200SP HYDRAULIC BUS BAR BENDER
Designed for copper bars to ¾” x 8” (20 x 200 mm)

BB-200SP - Horizontal Bending Action
Capacity: 5/8" x 8" (16mm x 200mm)
Output Force: 25 ton
Horizontal bending action with swing open head
Three Interchangeable bending radius adaptors
8, 12 and 16 mm
Automatic stop for controlled bending angle
Adjustable step heights to place work piece
Allows bending 45 – 120 degrees
Min. U-bend inner measurement: 70mm
Min. Z-bend depth: 70mm
Supplied with hydraulic cylinder and handle
Requires hydraulic pump of max 10000 PSI
Weight: 100lbs / 45kgs

UCH Hydraulic Busbar Cutting Units

Vertical action Guillotine Cutter
Designed for copper bars:
UCH-120 Capacity: 3/8" x 4-1/2" copper (10mm - 120mm)
UCH-200 Capacity: 5/8" x 8" copper (15mm - 200mm)
c/w MC centering vice for exact positioning
of bar through the blade to get square, accurate cuts
without rough burr edges c/w hydraulic work cylinder
Requires hydarulic pump of max 10000 PSI
UCH-120 weighs approx 80 lbs
UCH-200 weighs approx 112 lbs

Download UCH Brochure

UPH Hydraulic Punching Unit

Hydraulic Punching Tool
Designed for copper bars:
UCH-120 Capacity: 3/8" x 4-1/2" copper (10mm - 120mm)
UCH-200 Capacity: 5/8" x 8" copper (15mm - 200mm)
Suitable for punching holes in copper and aluminum,
max 5/8" thickness
Available punch sizes: 6 mm to 21 mm diameter
in 1 mm increments. c/w MESA adjustable
guide plate, for exact bar positioning for various
hole patterns, with scales in X & Y directions
c/w hydraulic work cylinder
Requires pump of max 10000 PSI
UPH-120 weighs approx. 53 lbs
UPH-200 weighs approx. 86 lbs

Download UPH Brochure

UDH Hydraulic Bending Unit
Horizontal Bending Action

Hydraulic Bending Tool
Designed for copper bars:
UDH-120 Capacity: 3/8" x 4-1/2" copper (10mm - 120mm)
UDH-200 Capacity: 5/8" x 8" copper (15mm - 200mm)
Max angle 90 degrees
c/w FC electric limit switch
to set exact bend angle. Ideal for series
production. c/w hydraulic work cylinder
Requires pump of max 10000 PSI
UPH-120 weighs approx. 50 lbs
UPH-200 weighs approx. 110 lbs

Download UCH Brochure

Distributor Valves & Hydraulic Pumps

GENSCO carries a complete line of hydraulic accessories to power your work tools. From manual foot operated to electric power packs, we have the equipment you need.

3 Way Distributor Valve with 3 x hose sets with fittings
Allows the use of a single pump to operate up to three work areas(Cutting, Punching, Bending) Manual valve directs oil flow from pump to each area as required (Not suitable for simultaneous operation)

Hydraulic Pumps for use with all the above tools
manual hand/foot operated or 115 volts single phase,
max 10000 PSI with foot pedal or hand pendant control,
with hose and disconnects

NSB-505
COMPACT BUSBAR PROCESSING SYSTEM

A complete cut, punch and bend system for
material: 3/8” x 4-1/2” (10 x 120 mm)

*Easily portable for field use. Pump is quickly
removed from stand

*Simple115 volt single phase electrics

*Other voltages available

Optional tooling for crimping cable lugs

Supplied with:

7 mm (suitable for ¼” bolts)

9 mm (suitable for ¼” and 7/16” bolts)

12 mm (suitable for 3/8” bolts)

14 mm (suitable for 3/8” x and ½” bolts)

Round punch/die sets. Other round sizes available

Easy punch/die changing

Punching Guide plus 3 sets of punching templates for
rapid punching of 4 hole patterns
(other styles and shapes available)

Bending angle indicator with adjustable stop control

Support stand for cutter area

Adjustable stops for setting bar length when
cutting and bending
Includes hydraulic pump system, foot pedal control

NSB-506
COMPACT BUSBAR PROCESSING SYSTEM

A complete cut, punch and bend system
for material to: 1/2” x 4-1/2” (12 x 120 mm)

*On wheels for easy movement

220/440 volt 3 phase 3 HP motor

*Optional tooling for crimping cable lugs

and bending tools for ground straps

Supplied with:

7 mm (suitable for ¼” bolts)

9 mm ( suitable for ¼” and 7/16” bolts)

12 mm (suitable for 3/8” bolts)

14 mm (suitable for 3/8” x and ½” bolts)

Round punch/die sets

Other round sizes available

Easy punch/die changing

Punching Guide plus 3 sets of punching templates
for rapid punching of 4 hole patterns
(other styles and shapes available)

Bending angle indicator with adjustable stop control

Support stand for cutter area

Adjustable stops for setting bar length
when cutting and bending

Includes hydraulic pump system & foot pedal control

NSB-606A
3-IN-1 BUS BAR FABRICATING SYSTEM

“Three in One” fabricating machine
Simultaneous Cut – Punch – Bend
with capacity to 1/2” x 6” (12 x 150mm)

PLUS numerous optional tools to produce
ground/earth straps in a single pass plus
crimping tools for cable

Three separate work areas
No need for changing heads
Three foot pedals, plus manual push button control
Three phase power required
Fast quiet operation

OPTIONS:
Round and Oblong punch sets.
Special bending (forming) blocks
to produce single or dual bends for ground links
(see spec sheets for available sizes)

Crimping dies for cable lugs

NSB-607
3-IN-1 BUS BAR FABRICATION SYSTEM

“Three in One” fabricating machine
Simultaneous Cut – Punch – Bend
with capacity to 5/8” x 8” (15 x 200mm)

PLUS numerous optional tools to produce
ground/earth straps in a single pass plus
crimping tools for cable

Three separate work areas
No need for changing heads.
Three foot pedals, plus manual push button control
Three phase power required
Fast quiet operation

OPTIONS:
Round and Oblong punch sets.
Special bending (forming) blocks
to produce single or dual bends for ground links
(see spec sheets for available sizes)

Crimping dies for cable lugs