NOVOPRESS Digital Busbar Processing Systems

The BGD-5eco sets a new standard for busbar bending with outstanding precision and speed at economical prices. No other bending machine will match it‘s range of features and performance at low entry price levels. Equipped with the essential – Digital Angle Encoder – the BGD-5eco offers unsurpassed simplicity and control with full automatic spring back compensation and bending accuracy to 0.25 degrees.

Consequently it will vanquish any need for trial bends and significantly reduce cost on faulty bend busbars. On top of this, the digital stroke encoder minimizes idle movement for the absolute shortest cycle times. Additional accessories like step or edge benders are also easy and preciseley controlled by the digital stroke encoder. The new integrated hydraulic power pack takes bending speeds to new levels – 11.5 seconds – for a finished 90 degree bend including full automatic spring back compensation.

Advantages

• unsurpassed bending features at economic price
• digital Angle Encoder with precision to +/-0.25 degrees
• full automatic spring back compensation
• no trial bends; No set up times
• digital Stroke Encoder for minimum cycle times
• supplied with built in high performance 3-phase power pack
• optional step and edge bending tools for special bending applications
• tight L-, U- and Z-bends possible
• portable machine on wheels for ease of us

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BGD-5.1 is the ideal bending machine for small series of busbars and individual bending work.

During bending operation the digital angle measurement with full automatic spring back compensation, will ensure outstanding accuracy of +/-0.25 degrees. The automatic length stop, will travel up to 800 mm, positioning your bus bar within seconds and a precision of 0.5 mm. Last but not least, the integrated power pack takes care of convincing cycle times, at only 11.5 sec. for a full 90 degree bend including spring back compensation.

The BGD-5.1 has a USB interface to which optional a PC can be connected. There is the possibility to program serial parts either directly on the machine or from your PC. No CNC, or whatsoever programming skills are requested, but only the Novobend Software. Even complicated busbars can be created using the Software Novobend and are displayed graphically on your PC before starting the initial bending operation.

Advantages

• digital angle encoder with precision to +/-0.25 degree
• full automatic spring back compensation
• no trial bends. No set up times
• supplied with built in high performance 3-phase power pack
• optional step and edge bending tools, for special bending applications
• tight L-, U- and Z-bends possible
• programming of serial parts using the Novobend software (optional)
• USB interface for connecting a PC
• mobile machine on wheels for ease of use

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With the DigiPunch 160, Novopress offers a new class of busbar punching performance.

Wherever manual punches are insufficient and CNC-controlled machines are too costly, the DigiPunch 160 is the ideal mid-size solution.

It significantly reduces manufacturing time and cost, at a very modest investment compared to CNC punches. The very practical configuration with digital metering in X/Y axis and complete conveyors enables very efficient and flexible busbar manufacturing.

All necessary components except power pack and work cylinder are included in delivery.

The LCD measuring system works on a permanent battery basis. 

Punch and die are interchangeable by quick lock mechanism within 20 sec. The solid die-holder enables progressive punching for oblong and slotted wholes.

We offer a large assortment of punching dies, especially matched with the needs of the electrical industry.
 

Advantages:

• Significantly reduced manufacturing cost on medium to medium-large output volume

• Optimized and speedy workflow through integrated conveyor system and work-bench

• No programming or preparatory work required, and very short set-up times

• Fast and stepless positioning of busbars in X and Y axis, with 0.5 mm accuracy

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For portable and stationary cutting applications up to 160 x 13 mm (6"x1/2") the HSBL-2 Cutting Tool 160 is the ideal choice for professional busbar production. State of the art operator safety and additional accessories like Stop Device are making the HSBL-2 Cutting Tool 160 an integrated part of our busbar production lines.

Advantages

• Excellent cutting quality by symmetric knifes
• Long-lasting cutting knifes
• Short cycle times
• High safety standards

Technical specifications

Recommended Power Pack is HA3.

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Basic unit on trolley SLB 125

The unique SLB 125 3-in-1 busbar center guarantees effortless cutting, punching and bending of copper busbars up to 125 x 13 mm (4" x 1/2"). Ideal for the switchgear work shop or at a site, the base unit transforms into a cutting, punching or bending machine within seconds.

Advantages

• Especially robust and stiff frame
• Lightning-quick tool changes with a minimum of manipulation
• Very high quality cutting, bending and punching
• The 150 bar low-pressure system ensures a long service life and very fast cycle times
• Busbars bent accurately up to 120° – very accurate reproducibility of the set angle
• Accessories for flexible busbars available

Technical specifications

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